Design Custom Hats & Caps
Bulk custom hats crafted with precision. Choose from a variety of styles and materials for your exclusive headwear needs.
Get custom hats for your Brand
Branded custom hats that resonate with your audience. Expert design, bulk discounts, and on-time delivery guaranteed.
Premium Material Options
Select from premium cotton, wool, or eco-friendly materials, ensuring comfort and sustainability.
In-House Design Team
Our professional design team works with you with over 10 years of industry experience.
Scalable Production Lines
State-of-the-art manufacturing facilities allow us to scale production to meet the demands of any bulk order.
Reliable Delivery
98% on-time delivery rate, supported by our advanced logistics and order tracking system.
ISO Certified Quality
ISO 9001 certified quality management system ensures every hat meets stringent quality and safety standards.
Tailored Customer Service
Dedicated account managers provide personalized service to ensure your brand's needs are met.
Customize your hat in 4 easy steps
Consultation and Concept Development
Begin with a one-on-one consultation to understand your brand's vision. Our team will help you conceptualize and finalize your custom hat design
Material and Sample Selection
Choose from a variety of materials and receive physical samples to ensure the perfect fit, feel, and look for your brand's custom hats.
Customization and Prototyping
Select customization options such as embroidery, logos, or unique patterns. We'll create a prototype for your approval.
Bulk Production and Delivery
Once approved, we move to bulk production. Your custom hats are manufactured with precision and delivered on schedule.
CREATE YOUR OWN CUSTOM HATS & Caps
Diverse styles for custom hats. Choose from classic to contemporary designs, tailored to your brand’s aesthetic and function.
Baseball Caps
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Trucker Hats
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Snapback Hats
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Dad Hats
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Beanies
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5-Panel Hats
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Fitted Hats
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Running Hats
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Golf Hats
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Visors
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Bucket Hats
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Flat Bill Hats
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Buckle Hats
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Camouflage Hats
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Cowboy Hat
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Kids Hats
Start CustomizingCustom Printed can be simple & efficient
Rapid customization and one-stop service make your personalized headscarf from design to delivery with simple process and excellent efficiency.
Basketball
Mountaineering
Surfing
Riding
Golf
Skateboarding
The right hat for you.
Features of customized hats
Our headbands are characterized by bright colors, diverse patterns, high-quality materials, comfortable touch and flexible customization services to meet the unique needs of various customers.
Versatile Styles
Offering a wide range of styles from classic baseball caps to trendy snapbacks, each customizable to your brand's preference.
Durable Construction
Each hat is crafted with reinforced stitching and durable materials to ensure longevity, even with frequent wear.
Breathable Fabrics
Utilizing moisture-wicking and breathable fabrics to keep wearers comfortable in various climates and conditions.
Adjustable Fit
Featuring adjustable straps or fitted designs to provide a secure and comfortable fit for all head sizes.
High-Quality Embroidery
Incorporating state-of-the-art embroidery techniques for crisp, long-lasting logos and designs on each hat.
Eco-Friendly Options
Providing eco-conscious choices with hats made from recycled materials or organic fabrics for environmentally aware brands.
Easy to customise hats
- Choose Cap Types
- Choose a Closure Type
- Select Your Brim
- Choose a hat structure
- Add your custom touches
Designing Custom Hats Guide 101
Absorb sweat and stay comfortable with our sport headbands, available in various materials and ready to be customized with your logo for team or personal use.
1. Choose Cap Types
Select the foundation of your custom hat from a variety of cap types, such as baseball caps, trucker hats, or beanies, each with distinct features to match your style and purpose.
Custom Logo Embroidered Baseball Caps
Custom logo embroidered trucker hat
Mesh back cap with custom logo embroidery
Custom logo embroidered flat bill cap
Custom logo embroidered Bucket hat
Custom logo embroidered visor cap
2. Choose a Closure Type
“Determine the closure method that best suits your design needs. Options include adjustable straps, snapbacks, or fitted closures for a personalized fit.
Custom Snapback Hats
Snapback hats are characterized by their plastic snap buckles on the back, allowing for an adjustable fit. They are popular for their versatility and comfort, offering a casual and sporty look that's perfect for active lifestyles and casual wear.
Custom Buckle Hats
With a metal or plastic buckle closure, these hats provide a secure and snug fit. The buckle hat is known for its durability and is often chosen for its classic and timeless appeal, suitable for both fashion and function.
Custom Velcro Hats
Velcro hats feature a simple and quick-adjusting closure system using Velcro strips. They are easy to use and provide a custom fit for all head sizes. Velcro hats are favored for their convenience and the clean, minimalist look they offer.
Custom Logo Embroidery
While not a closure type per se, custom logo embroidery on the closure area adds a sophisticated touch to any hat style. It's a subtle way to extend your brand's identity to the adjuster, enhancing the overall branded experience without compromising on functionality.
3. Select Your Brim
Choose the brim style and width that complements your cap type. Opt for a curved, flat, or pre-curved brim to balance sun protection and aesthetic appeal.
Flat Brim
The flat brim is a straight, level edge that provides full frontward sun protection. It's a popular choice for those seeking a bold, contemporary style often associated with streetwear and sports. The flat brim makes a statement and is perfect for individuals who want a modern and edgy look.
Curved Brim
A curved brim gently slopes downward, offering a classic and traditional appearance. This style is versatile and suits a wide range of activities from casual wear to outdoor events. The curved brim is appreciated for its timeless elegance and is often chosen for its balanced blend of style and comfort.
Bucket Hat Brim
The bucket hat brim is typically shorter and softer, providing a relaxed and laid-back vibe. This style is characterized by its wide, sloping brim that covers the face and neck, making it ideal for sunny days. The bucket hat brim is a fashionable choice for those who prefer a casual and easygoing look.
4. Choose a hat structure
Decide on the internal structure of the hat, such as a structured or unstructured design, which affects the overall shape and comfort level of the cap.
Structured Hats:
- Stiff Crown: Retain a crisp, professional shape with a built-in brim stiffener.
- Formal Look: Ideal for a polished appearance in business or formal attire.
- Durable Design: The structure enhances the hat's durability and longevity.
- Sturdy Brim: Provides a strong, sun-blocking brim that maintains its form.
Unstructured Hats:
- Soft Crown: Offer a comfortable, relaxed fit without internal stiffening.
- Casual Aesthetic: Perfect for casual wear with a soft, everyday look.
- Breathable Material: Provide better ventilation, suitable for warm weather.
- Easy to Carry: Can be folded or packed without losing shape.
5. Add your custom touches
You can integrate your logo or graphics via embroidery or screen printing, adding depth and color. Custom text, whether it’s a slogan or a tagline, will be strategically placed to boost brand recognition. Patches or applique can be added for a three-dimensional effect, enhancing the hat’s appeal. The color scheme will be meticulously chosen to reflect your brand’s identity. A prototype will be presented for your review to ensure the design, placement, and quality are precisely as you envisioned, turning each hat into a wearable brand statement.
EMBROIDERY
A traditional technique that adds a luxurious touch to hats with intricate patterns.
- Rich in texture, providing a 3D effect
- Long-lasting, with thread that withstands washing and wear.
- Versatile, suitable for a wide range of hat materials and styles.
ENGRAVING
A precise method that carves designs directly into the hat’s surface for a sleek look.
- Customizable, allowing for both text and intricate graphics.
- Minimalist, offering a clean and modern appearance.
- Durable, with designs that are resistant to fading and peeling.
PRINT ON PATCH
A creative approach that involves printing on fabric patches for added dimension.
- Flexible, allowing patches to be positioned or adjusted as desired.
- Colorful, with the ability to reproduce detailed and vibrant images.
- Diverse, with various patch shapes and sizes to choose from.
A straightforward process that applies ink directly to the hat for a bold impact.
- Vivid, with the capacity to display complex and colorful graphics.
- Quick, ideal for projects that require fast production times.
- Cost-effective, often less expensive than embroidery for large orders.
Design it, make it
END-TO-END
Custom Hat Services
Customize your hats with a range of styles, materials, and features. Get personalized branding for your business or event.
No Minimums
Whether you need 12 pieces or 300,000 pieces, we'll meet your needs every time.
Free Samples
To see the quality before ordering, we offer free samples of our printed products and send them to you!
Factory Direct Pricing
Direct manufacturer pricing on our customized bandanas could be your advantage when competing with others.
Customized Services
Our factory can realize your customized design with your material requirements, printing mode and packaging requirements.
Lightning Fast Turnaround
We know you need it yesterday, and we've got you covered!
Expedited service available
Free 48-72 hour rush printing on orders of 20-1000 pieces. 24 hour and larger orders please contact us for more information.
Why 100+ brands and companies work with us
Our technical and industrial teams offer a wealth of expertise to support you in defining your printed sportswear projects and ensure perfect compatibility between our product and your brands, thus guaranteeing our mutual success.
Precise pattern printing
98% color accuracy guaranteed, meeting brand standards.
Multifunctional Fabrics
Provides more than 30 types of high-performance fabrics, such as UPF 50+ sun protection.
Tailor-made pricing
5-10% discount for orders over 5,000 pieces to optimize costs.
Eco-Friendly Materials
At least 10 GOTS certified organic cotton options.
Customer customization cases:
providing services to 100+ brands, with a satisfaction rate of 97%.
Flexible packaging options
meet the packaging needs of different market positioning.
FAQs About Custom Hat & Cap
What Customization Options Do You Offer for Hats and Caps?
We provide a wide range of customization options including embroidery, screen printing, sublimation, and heat transfer for logos and designs. You can choose from various hat styles, colors, and materials to match your brand’s identity.
What Are Your Minimum Order Quantities (MOQs) for Custom Orders?
Our standard MOQ for custom orders is 100 pieces per style. However, we can discuss flexible MOQs for larger orders or long-term partnerships.
Can You Help With Designing the Logo for Our Hats/Caps?
Yes, we offer design assistance to help you create a logo that will look great on our hats and caps. Our team can work with you to finalize the design before production begins.
What Are Your Payment Terms for Wholesale Orders?
We require a 50% deposit to start production, with the remaining 50% due upon completion before shipment. We accept various payment methods, including bank transfers and credit cards.
Can You Ship to Multiple Locations for Our Retail Stores?
Absolutely, we can ship to multiple locations worldwide. We’ll work with you to ensure that each shipment meets your logistical needs and deadlines.
How Can We Get a Quote for Our Custom Hat/Cap Order?
You can request a quote by providing us with details about your order, including the style, quantity, and customization requirements. We’ll respond with a detailed quote and any additional information you may need.
Do You Provide Custom Packaging Options?
Custom packaging is available to enhance your brand’s presentation. We can create branded boxes, bags, or tags to ensure your hats and caps arrive in style.
Can We Incorporate Sustainable or Eco-Friendly Materials in Our Custom Order?
Yes, we offer eco-friendly options such as organic cotton and recycled materials. We are committed to sustainability and can work with you to meet your environmental standards.
More styles Custom Print
Skyrocket your sales today
What you need is a true veteran of the headband industry. Let BySport help you become No.1 in the field.
- Save 35% on average with our competitive pricing.
- Access to 50+ countries with reliable logistics.
- Over 1500+ successful custom designs.
- 40% of orders support eco-friendly practices.
